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Medical Device Complaint Handling:
Building An Integrated Approach For Your Company

WORKSHOP AGENDA

Instructor: Dan O'Leary, President, Ombu Enterprises, LLC

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Day One: Thursday, May 03, 2012

8:00am – 9:00am

Registration and Continental Breakfast


9:00am – 10:30am

The Regulatory Structure
  • The development of the QMS (QSR & ISO 13485)
  • The current versions of the QMS (US, EU, & Canada)
  • Records and their content
  • Reports to regulatory agencies (content, trigger, and timing)
  • FDA Inspections and the guiding documents
  • Quality System Inspection Technique
  • Compliance Program 7382.845 Inspection of Medical Device Manufacturers
  • Exercise – FDA Inspection Levels
  • Exercise – QSIT sampling plans for records

10:30am – 10:45am

Morning Break

10:45am – 1:00pm

Servicing
  • Definition of servicing
  • Relationship to other QMS elements
  • Service Records and Service Reports
  • Service Record analysis (some tools and techniques)
  • Exercise – Analyze a small set of service records using quality tools

Complaints

  • Definition of a complaint
  • QSR vs. ISO 13485 definitions
  • Establishing the complaint files
  • Designating individuals
  • Complaint system interrelationships
    • Complaints & CA-PA
    • Complaints & MDRs
    • Complaints and Risk Management (ISO 14971)
  • Complaint system flowchart
  • Complaint records
  • Exercise – Analyze customer reports to determine if they are a complaint and potentially reportable

1:00pm – 2:00pm

Lunch

2:00pm – 3:45pm

Medical Device Reports (US)
  • Criteria for reporting
  • Establishing the MDR event files
  • Designating individuals
  • MDR system interrelationships
  • MDRs & Complaints
  • Types of MDRs (30 day & 5 day)
  • Reporting MDRs
  • Records required for the MDR system
  • Exercise – Initiate a Medical Device Report

3:45pm – 4:00pm

Afternoon Break

4:00pm – 5:00pm

Medical Device Reports in the EU and Canada
  • Criteria for reporting
  • The regulatory structure in the EU (MDD and MedDev)
  • The regulatory structure in Canada
  • Role of the Notified Body
  • Role of the MDD Authorized Representative
  • Exercise – Analyze an adverse event to determine when to report

5:00pm

Day One Adjourns

Day Two: Friday, May 04, 2012

8:00am – 8:30am

Continental Breakfast


8:30am – 10:00am

Corrective and Preventive Action (CA-PA)
  • Definitions
    • QSR definitions
    • ISO 9000:2005 definitions
  • The difference between corrective action (CA) and preventive action (PA)
  • CA-PA Interrelationships
  • The CA-PA flowchart
  • CA-PA verification and validation
  • CA-PA effectiveness review
  • CA-PA records
  • Complaint analysis (some tools and techniques)
  • Exercise – Analyze complaints as quality data to identify quality problems

10:00am – 10:15am

Morning Break

10:15am – 12:00pm

Design Changes
  • Understand the role of change in the design control system
  • Design change interrelationships
  • The design change flow chart
  • Design change records
  • Linking design changes to process changes
  • Exercise – Classify changes as a design change or a production process change

12:00pm – 1:00pm

Lunch


1:00pm – 2:30pm

510(k) Changes
  • When a design change requires a pre-market notification change
  • 510(k) change process Interrelationships
    • Design change
    • Risk Management Process
  • 510(k) change records and reports
  • The FDA guidance document
  • Exercise – Analyze design changes to determine if they require a 510(k)
Risk Management
  • The definition of risk
  • Determining acceptable risk
  • Establishing the Risk Management File
  • Collecting production and post-production information
  • Evaluating and acting on information
  • Linking risk evaluation to design changes
  • Exercise – Evaluate post-production information for changes to risk

2:30pm – 2:45pm

Afternoon Break


2:45pm – 4:00pm

Corrections and Removals (C&R)
  • Defining the terms
  • C&R Interrelationships
    • CA-PA
    • Design changes
  • C&R records and reports
  • Overview of the integrated system
  • Bringing all the pieces together
  • Exercise – Evaluate proposed field actions to determine if they are a correction or a removal Summary

4:00pm

Training Adjourns